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QM550 Automatic Electromagnetic Iron Separator

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QM550 Automatic Electromagnetic Iron Separator

The sorting tank with a certain number of magnetic conductive stainless steel fiber (or steel plate mesh) is placed in the pin loaded solenoid coil. When the coil is energized, the magnetic conductive stainless steel fiber is magnetized and its surface will produce a highly uneven magnetic field, that is, high gradient magnetization magnetic field. When paramagnetic materials pass through the steel fiber in the sorting tank, they are absorbed on the steel fiber surface by a magnetic force proportional to the product of the applied magnetic field and magnetic field gradient, while the non-magnetic materials directly pass through the magnetic field, and non-magnetic material valve and pipe and finally flow into the non-magnetic product tank. If the weak magnetic material trapped by the steel fiber reaches a certain level (determined by the process requirements), the ore feeding is stopped. The excitation power is disconnected, and the magnetics are flushed, and the magnetics pass through the magnetics valves and pipes and flow into the magnetic product tank, then repeat the above procedures.
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Sorting principle: 

 

The sorting tank with a certain number of magnetic conductive stainless steel fiber (or steel plate mesh) is placed in the pin loaded solenoid coil. When the coil is energized, the magnetic conductive stainless steel fiber is magnetized and its surface will produce a highly uneven magnetic field, that is, high gradient magnetization magnetic field. When paramagnetic materials pass through the steel fiber in the sorting tank, they are absorbed on the steel fiber surface by a magnetic force proportional to the product of the applied magnetic field and magnetic field gradient, while the non-magnetic materials directly pass through the magnetic field, and non-magnetic material valve and pipe and finally flow into the non-magnetic product tank. If the weak magnetic material trapped by the steel fiber reaches a certain level (determined by the process requirements), the ore feeding is stopped. The excitation power is disconnected, and the magnetics are flushed, and the magnetics pass through the magnetics valves and pipes and flow into the magnetic product tank, then repeat the above procedures.

 

Structural features:

 

The whole set of high gradient magnetic separation equipment consists of five major parts: magnetic separator (main machine), coil cooling system, rectifier power supply, pneumatic control system and mechanical control system.

 

The main machine includes the magnet (coil, outer yoke), sorting box with magnetic media and supporting structure and the material flow distribution system.

 

The coil cooling system includes cooling water distribution pipes, internal and external cooling piping systems and heat exchangers.

 

The rectifier power supply consists of a dry type rectifier transformer and a silicon controlled rectifier cabinet.

 

The pneumatic control system includes pneumatic control valves, pneumatic control cabinets and air compressors.

 

The control system includes manual and automatic operation control systems, overpressure, loss of pressure and overheating protection devices for the cooling system, interlocked operation of peripheral equipment and fault alarm and automatic shutdown systems.

 

Technical features:

 

☆ The QM series high gradient magnetic separation equipment brings together multiple of top-notch technologies such as high performance physical magnet, new multi-tip stainless conductive poly magnetic steel fiber material, solid-liquid-gas three-phase flow film sorting, high power low voltage high current rectification, PLC electric control and flow, temperature, pressure and other testing.

 

☆ High sorting magnetic field (up to 2.2T), high magnetic field gradient, magnetic field size can be freely adjusted according to needs.

 

☆Adopt programmable control, the whole production process realizes full automatic control, which is convenient to change the process flow.

 

Applications: 

 

Purification and refining of fine-grained clay minerals (kaolin and bauxite, etc.): removal of particles of micro-fine weakly magnetic staining impurities ( Fe203, TiO2 ) from clay-like ores.

 

☆ Reduction of Fe203 content in quartz sand, feldspar and barite.

 

☆ Reduction of copper content in molybdenum concentrates.

 

☆ Removal of ash and sulphur from coal.

 

☆ Improving the quality of apatite.

 

☆ Selection of rare earth minerals, seashore sands and other useful minerals.

 

☆ Continuous removal of abrasive particles from lubricants and recovery and recycling of lubricants.

 

☆ Filtration of raw liquids in the chemical, instrumentation and petroleum industries, recovery and purification of catalysts and other useful materials.

 

☆ Feedwater and condensate filtration for nuclear and thermal power plants.

 

☆ Purification of industrial and domestic wastewater.

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